Thanks for putting this up here. For years, these hunka-hunka smokers—a.k.a., offset barrel smokers, horizontal smokers, pipe smokers, or “stick-burners”—have dominated the competition barbecue circuit. Anyway I could purchase the CAD drawing in full size? Wait for this to settle down before adding the meat! I have done the burn out on my barrel. Now, for this seasoning you’ll want to cook something with a lot of fat (bacon, breakfast sausage, chorizo, etc.). The cost of the build is also a lot less than buying a prefabricated wood burning stove. I used three bolts because that ensures that the grate doesn't wobble and also it makes the grates easy to slide into position from the top of the barrel. Cook for three hours at 225 degrees F, which is 108 degrees C. Wrap the ribs very tightly in heavy-duty foil. Burns the paint right off, no grinding or chemicals (except the burning paint I guess, lol). I know nothing about CAD but will probably learn enough to use the JPG you’ve posted here. Thanks for posting your work. I bought a 3″ smoker/grill thermometer online, and used some nickel-plated chain for the lid stays. A few coats of Polycrylic and they’re ready to assemble. This will prevent air from flowing back in and fueling the fire, which will eventually extinguish itself due to a lack of exposure to oxygen. (also good fabrication practice) We usually just load up the smoker with a ton of charcoal or wood and get it as hot as we can. Outdoor drum storage poses certain risks, but safe practices and equipment go a long way to keeping the workplace safe. I have chosen your project as my first hands on project! While the paint was drying (24 hrs… it’s oil-based) I fabricated some handles out of a 1″ maple dowel. Just wondering if you found any chemical that will help strip off the beige paint on the inside of the barrels. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Red. No welding required – it can be completed in under an hour (depending how long you spend on step 1). the dont hold heat in well enough. Others, have no business operating one, myself included (the first basket I welded came out looking like a middle school shop project). Blackshirts Smoker is now complete. Fasten the 4" bolts to the grate as shown. Some people prefer to use a fire starter cube instead of a chimney. You can apply your own DIY-er knowledge and tweak these plans to make a UDS perfect for you. The cheapest method is purchasing a propane weed burner torch ($20) to heat up the liner/treatment and scrub it off. Id like to copy your design. Joel, Touted as being the best step by step guide to building your own backyard smoker, these plans are worth a look. After a thorough deburring, wire-brushing and degreasing with alcohol, I set about applying a high-temperature grill paint. My reason for the Horizontal 55 Gal Drum was moree cooking area. Parts for you to build your own UDS drum smoker. Simple, yet practical. NO WELDER, NO PROBLEMSome of us don't have access to a welder. Go with the Tel-Tru BBQ Thermometer if installing an analog gauge -- temperature matters -- especially when smoking meat for 8+ hours. But my shop is now coated with a thin layer of green paint dust, much of which ended up in my nose and likely my lungs. 2 — April 13th, 2010 at 5:16 am. The drum size that I've used for my barrel smoker plans is 22 inches in diameter so in order to create a cooking grate and level for the water bath I made 2 x 18" circular cooking grates and each grate is supported by 3 x 4 inch bolts. they are simply too thin. I recommend passing on the standard gauges you'll find at a local store; they're never accurate. Look for a new non-lined barrel. As you know smokers are not grills. 55 gallon barrel smoker build - Duration: 12:40. design & make is powered by WordPress 5.2.9,, I am wondering what some of you would would think about adding a lower grate in the upper barrel so that you could also use it for some really hot direct heat, needed in order to cook steaks. It’s always a good idea to season your new grill. To prevent burn-through and warpage I used a “stitching” technique where you put a quick tack weld across the joint, wait a second or less and put another tack next to it, continuing like that for about an inch at a time. Show ... HDS™ Horizontal UDS Build Kit . Thanks for the inspiration to build the perfect smoker/grill combo! It’s pretty simple. I wanted to stay away from chemicals, but I think burning would help. If you don’t already own a step bit, I can recommend this one which will set you back about $10 to $15. The ideal smoke has a thin, bluish appearance. You can spend mega bucks buying a new unlined drum but the purpose of building my own is because I didn't want to spend the $100 - $200. You can follow any responses to this entry through the RSS 2.0 feed. I figured my brother-in-law Pete would make much better use of this than me, so we gave it to him for Christmas. I found this method online, and it is by far the easiest way to create a basket. Measure 12 to 14 inches from the bottom and drill four 1/4 inch holes all the way around. Anyway I could purchase the CAD drawing in full size? Assemble Your UDS Drum Smoker. There is no right or wrong input, as long as you’re engaging, you’re a Meat Geek! Remove 3" From the Top. ... Smoker Plans with CNC Files Rectangle Cook Chamber Smoker Plans Propane Tank or Air Tank Smoker Plans Pipe & Rolled Steel Smokers Cabinet Style Smoker Plans All Smoker Plans BBQ Grill Plans. This is a great #MeatGeek project with an insatiable drive for DIY tasks. We measured and marked the drum first, and then it was time to drill the wholes. I am really trying to avoid grinding the inside. The doors also needed reinforcement, in the form of sheet metal ribs tacked onto the undersides. To add the second grate you'll be repeating the same steps you just completed in step 4. I had my brother Waylon help me with this part. Apricot theme designed by It’s important to control the temperature carefully and not let too much oxygen in. Two of these holes will hold the capped ¾ inch steel nipples and the third hole will hold the ball valve. Regular price $129 View. Read on for some instructions for this easy-to-manage smoking technique. Load your chimney with about a dozen or two coals. Store Chemical Drums Horizontally. Of course, every rib smoking expert will have a slightly different technique that they prefer, but there is one method that is a tried-and-true favorite by beginners and experts alike. Unwrap the ribs and place them with the bone side facing down to smoke for one hour. Just wanted to see if anyone had some pictures, plans, Ideas on A 55 Gal smoker that was Not an upright Drum Smoker (UDS) Also I am new to this can anyone let me know what a BDS stands for. I shopped around looking for off-the-shelf replacement grates that would work but none of them were big enough for this guy. I already had an old stick welder that I didn’t really know how to use, and I ended up buying a MIG welder–the Hobart Handler 140 from Northern. I scored a piece of 1x pine on the table saw at the proper spacing to use as a jig, and clamped the rods down. Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! I suppose I could retrofit some gas burners or even electric heating elements, but that’s a project for another day. Thanks! The next step was grinding the paint off. The entry '55-gallon drum smoker' was posted That means that in a blind tasting, you can't tell if the end result was cooked in a modern commercial- You can even find paint specifically made for barbecues. If you have a second grill grate you can work it into the bottom part of the barrel to provide a place for searing, dropping in a heat diffuser, water pan, drip pan, etc. Trim the fat, remove any stringy membranes, and apply a generous helping of a rub of your choice. I looked around at commercial smokers and custom hacks and talked to a few connoisseurs, and decided the Weber Smoky Mountain was a good design to start from. Allen's welding/woodworking 597,570 views. Fill the basket nearly the top with charcoals, but don’t use any kind of self-lighting fire briquettes, because they contain petroleum and fluid that will give your meat an odd flower. If I were to do this again I would find another way… sand blasting, chemicals, burning it off, etc… anything but taking it off little by little with an angle grinder. The first dry fit was amazingly close (way to go, CAD!) Thanks for the idea and Ill keep you posted on the progress. 11 Items . 79 Responses to “55-gallon drum smoker” james writes: No. If you acquire the means to weld stainless in the future you could always retrofit them. Not the flat pieces on the curved part of the barrel – those curve in the thin direction of the metal and I can see how to curve those myself. Do you have a materials list for this smoker. Finally, attach some plumbing valves to work as the air inlets. Order today! PRODUCT ELIGIBILITY: Plans cover products purchased in the last 30 days. Ok. I’m going for this. I would think that you would have to add a fire box for an offset smoker. Don’t exceed 300 degrees F – smokers are ideal at lower temperatures. I am scamming some free smoke oil barrels left over from the Air Show and plan to start working on the smoker this weekend. I dont have accsess to such things and would be more than happy to pay for your time. How did you fabricate the curved pieces that fit along the curved edges of the doors? Just something you might want to try… At the welding school I attend we make smokers out of old high pressure tanks, drums and sometimes kegs to make extra money to by welding supplies. That is a great looking smoker there!!! Frank writes: No. Alternatively, you can install a  traditional analog gauge by simply drilling a hole into the barrel. 12:40. The torch might not be enough, can you start a fire in it, hobo-style? © 2020 design & make. The top ones were made like typical grill dampers with a round rotating plate. This is a great smoking technique that is versatile enough to smoke almost any cut of pork ribs to perfection. My step drill bit did an amazing job, but the cordless drill still went through two fully charged batteries getting the job done., Hello recently i got the itch to build a smoker out of two 55 gallon drums. They won’t quite fit the entire depth of the barrel, but hey, a 17″ X 31″ cast iron cooking surface for less money than the raw materials for building the stainless grates. Add the meat to the center of the grate. 55 Gallon Smokers View all. DUDE I GOTTA SAY I AM REALLYYYY IMPRESSED! […]…. Unfortunately it only comes in black, which is actually slightly brownish. You’re going to want a snug fit on this. the only problem i have with 55 gallon drum smokers is the thickness of the walls. The idea is to make sure when you hang your meat, say like a brisket, the bottom isn’t hanging out in the coals. If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. $799.00 Gateway Drum Smoker® SIZZLE 55G - Glossy Blue. Here's what I did to turn this unsightly industrial refuse into a BBQ smoker, cheerfully named Big Blue. (Some drums are treated with epoxy to prevent rust, but meat smoked in such a barrel is toxic.) Burning paint=bad….we did something like that in our electronics class, and I ended up passing out from the fumes and smoke….if you do it, do it outside…, […] I found your entry interesting thus I’ve added a Trackback. I then drilled a series of holes to allow the smoke and heat into the top barrel. July 25, 2014. Just wanted to see if anyone had some pictures, plans, Ideas on A 55 Gal smoker that was Not an upright Drum Smoker (UDS) Also I am new to this can anyone let me know what a BDS stands for. Thanks for the dimensions and the info, really helps. These pads were ground flat then drilled and tapped. I always recommend treating your barrel unless you’re certain there is no liner or some type of rust treatment. Start enjoying authentic BBQ with Big Poppa’s SS Drum Smoker Kit. I’m sure that would do it eventually. Once the white smoke disappears, open the lid and place your meat on the grates. Next. i have to make one now!! Water smokers, box, barrel, and pellet smokers do a fine job smoking meats and seafood.But nothing establishes your street cred as pit master who means business like an offset smoker. I am going to attempt this project myself. Just make sure that the next time you go to start up your smoker, you shake out any ashes from the coal basket and add fresh coals to the top of it. Most claims approved within minutes. The idea is to smoke normally for 3 hours, cook 2 hours wrapped in heavy-duty foil to keep the moisture in, and 1 final hour while unwrapped. If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. Also can use the grill with charcoal also. I’ve been lucky enough to use my professional experience in the meat industry over the past 20 years to create a business where I love to go to work. But the pieces on the doors curve in the thick direction – either you have one heck of a rolling machine or you cut those from sheet stock? How long do the rods to hang the meats need to be? Browse our vertical drum smokers, accessories, rubs, spices, recipes, and more to make your next barbeque an unforgettable and delicious experience! Nice work! Before you dive right in, there are some important warnings you should be aware of. As the barrels were made of surprisingly thin metal (20 gauge) the door openings needed to be reinforced with some angle and rolled sheet metal strips, which were plug welded from the outside and tacked from the inside. The propane tank is ideal, however, it still takes a bit of finesse. The best part of an Ugly Drum Smoker is you should remain at 250°F for upwards of 10 hours. The login page will open in a new tab. Depending on your DIY-er drive, and how much beer you have left, you can paint your barrel before completing the final assembly. I then tried the spray can version of the same paint, but found it to be flat finish (vs. the brush-on which is satin). Something appealed to me about using the iconic 55-gallon drum as a building block, so I went out and bought a couple from the local scrap yard. I too have been looking for a design for a new grill since I am graduating from a Traeger. Part-1 What is a Reverse Flow Smoker? Step 1: Acquire a 55 Gallon Drum. I would think that you would have to add a fire box for an offset smoker. There’s something special about creating useful objects. For the insides of the barrels I also used an LED headlamp. On the first day of grinding I wore a respirator and glasses but nothing else. Play around with the air intake regulator and the valve caps; covering and uncovering these capped ends with a magnet. The last thing I wanted was burning paint fumes getting into the food, so every bit of paint needed to go. I cant weld so I used self tapping sheet metal screws. 55 Gallon Drum Grill! I am building this in 2 or 3 weeks and would like to get my materials together so I can have it done in about 1 weekend. My guess is there is some type of liner in your $10 food grade barrel and it will need to burned or sandblasted out. Standard analog grill thermometers are almost always off. Leave a little room on top because we’ll be adding hot coals to the top. It sounds crazy, but 55-gallon drums breathe. Can I interest you in a smoker you can easily build yourself which will be designed well enough to smoke food for upwards of 10 hours without the need for constant maintenance? This was a challenge, since the metal was so thin and the fit was far from perfect. The last hour while it’s exposed to the heat allows the smoke to form that delicious crust on the surface. It looked like a beast…shoot me an email you gotta see it! Make sure to use paint that is rated for 500+ degrees. Expect to pay about $75 or less for a new non-lined barrel. Should you decide that you like the idea of owning a UDS but don't want to get your hands dirty, there's a kit you can buy from Pit Barrel Cooker Co. So I bought about 80 feet of 1/4″ diameter 304 stainless rod (from and cut it to length on the abrasive chop saw. Next, have fun discovering how your new UDS will keep the perfect temperature. Bolts (4" long), washers, nuts and lock nuts -   6 of each. An optional step is to apply whatever sauce you want during the last half hour of cooking time. Not sure how to make the most tender, juiciest smoked ribs? With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream. You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. This walkthrough takes you through everything you need and how to assemble your very own UDS. Add Tip Ask Question Comment Download. Gateway Drum Smoker® STRAIGHT UP 55G - Matte Charcoal. I wouldn't normally add this much wood, but for the seasoning I'm okay with barreling clouds of smoke. I took a class at the local tech school that provided all the metal and tools… a great way to gain access to expensive metalworking equipment, not to mention learning to weld! Finally, attach some plumbing valves to work as the air inlets. I will be adding a side door in the upper barrel to access the upper coal rack off to one side. Phil The most efficient way to ignite a UDS is to use a chimney lighter. I don’t have a wood lathe but the metal lathe did the job. Ensure that your smoker is sized appropriately and save time and money on your build. 4. Place the meat with the bone side facing down in the smoker. Ideally, always store drums of chemicals indoors. The lesson here is get it right with the first coat because you really can’t go back and hit it again. Smoker From A 55-Gallon Drum Almost complete, minus paint job and a few fittings In the world of competition barbecue, there's a saying: "It's not the cooker, it's the cook." awesomeness. And last, final assembly. 1 inch will be perfect for the exhaust lid holes and the air intake at the bottom. My question is this: with a food grade barrel, do you need to do anything to the inside? Once your coals are lit up, all you need to do is add some wood chunks and wait a while for the temperature to stabilize. See all the parts options below! The general plan for building an ugly drum smoker is to buy a 55-gallon steel drum and burn the paint off the exterior. You’ll use ¼ inch for the holes that hold the cooking grate and handle. you have just made my smoker when can i get it great job, Id like to copy your design. After smoking, it’s important that you clean it out. Yes the curved ribs on the doors were cut from sheet metal. At first you'll want to monitor the temperature to be sure it doesn't exceed the ideal smoking temperature of 225°F to 240°F. This technique is called “seasoning” a smoker and is designed to burn away any leftover oils, grime, or other materials. Custom design and rights reserved by WiredFrame Development Group, A UDS is among the most cost effective smoker. Depending on the model of the UDS, there are either a pair of ball valves or a sliding vent door, which you can open or close depending on whether you want to raise or lower the temperature. XHTML, I welded small pads onto the barrels and doors for the stainless steel hinges. When it’s time to shut it down, all you have to do is close all the vents and wrap the chimney in heavy-duty aluminum foil. I used two 33 gallon barrels I think. Before we get started, there are a lot of different ways to build a UDS. One of them even got immediate use as a beer barrel at Crushtoberfest! Here's a video of Daniel building his very first UDS Smoker! This seems like the best cross between a UDS (upright for fuel efficiency) and the “Big Baby” style double barrell smoker (large cooking area). I have always been a believer: “do what you love and you’ll never work a day in your life”. Take either vegetable oil or a cooking spray and apply it all over the inside of the drum. Door handle -  at least 1 for the lid, but get 2 more to attach to the sides of the barrel for easier handling. Open all of the vents and put the lid on. I’ll admit the Gator brand paint & rust remover discs I found at Lowes were very effective (if a bit pricey at 9 bucks a piece). Bend a 45" x 9" sheet of expanded metal around a propane take. I am building UDS and have a question regarding inside of barrel, I got a used one for the right price (FREE) and it has some rusty build up and I was wondering if you think it will burn off or if sand blasting it would be worth it? and last modified on January 25th, 2012 at 11:11 am, and is filed under 55-gallon drum smoker. Many ways are available to build your own barrel heaters depending on what you have available. Attached the basket you bended to the charcoal grate using the U-Bolt. I printed the curve at full scale and wrapped it onto the barrel, traced the curve, then cut the barrel with a jig saw. This build is a fair bit more complicated, but if you have the … It is the same concept behind the Pit Barrell Cooker, our winner for the "Best Smoker Under $500". You want to make sure this second grate will sit above the charcoal basket you made. If you have the charcoal going property you should be around a perfect 250°F. It’s simple and effective, and in the end it mostly convinced me that the design need not be complex. For example, some plans call for a welder, we swapped out that step and went a different route by building a charcoal basket fastened with u-bolts instead of welding it together. Next I tacked on some small support tabs for the grates and six small sections of square tube as feet. Get the PDF format CADD Drawing/Plans for UDS (Ugly Drum Smoker) and the fire basket. Smoke as usual for two hours. While you can use a torch and some elbow grease to remove any possible toxic liners, it's easier to purchase a non-lined barrel. Prep your rib cut as usual. Should I use 3/4″ inch X Closed or Pipe that a measurement (3/4″ X 1″ or 2″?). Jax, FL.
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